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Mazda Navajo Double Cardan CV Ball Kits

Mazda Navajo Double cardan cv ball kits

Starting at $62.95, AutoBuffy stocks 1 Double Cardan CV ball kits from MOOG for the Mazda Navajo. This kit rebuilds the centering ball and socket assembly inside a Double Cardan joint, which keeps driveshaft u-joints phased correctly and cancels vibration at steep operating angles. When the centering ball wears, vibration and clunking follow quickly.

Signs your Mazda Navajo needs a new Double Cardan CV ball kit

  • Rhythmic clunking or thudding felt through the floor at low speeds or during acceleration
  • Harsh vibration that worsens at full steering lock, common when maneuvering in tight spaces
  • Metallic grinding or popping noise when transitioning from reverse to drive
  • Visible grease flung around the front differential or transfer case yoke area, indicating a torn or displaced seal around the centering ball
  • Driveshaft shudder that disappears at highway speeds but returns under load or at low RPM
  • Clunking felt specifically at the front axle when the suspension cycles over bumps with the wheels turned

Which Double Cardan CV ball kit should you buy for your Mazda Navajo?

The main decision is whether you need a partial rebuild kit — centering ball, socket, and snap rings only — or a complete kit that includes the spider caps, bearing needles, and seals as well. OE-spec steel hardness and grease compatibility matter more than brand name here, since the centering ball runs under high angular load with minimal lubrication margin.

Centering Ball & Socket Kit Only
Best for
Joints where the u-joint crosses are still in good condition and only the ball shows wear or pitting
What you get
Hardened centering ball, mating socket cup, snap rings, and grease packet — minimum parts to restore smooth phasing
Complete Rebuild Kit
Best for
High-mileage or heavily off-road-used Mazda Navajo where all internal components show wear simultaneously
What you get
Centering ball, socket, full spider kit with bearing needles and caps, seals, snap rings, and grease — restores the entire joint to factory spec
OE-Replacement Grade Kit
Best for
Mazda Navajo driven primarily on-road where NVH refinement and longevity matching original intervals is the priority
What you get
Meets or exceeds OEM hardness and dimensional tolerances; sourced from MOOG; typically backed by a manufacturer warranty
Heavy-Duty / Greaseable Upgrade Kit
Best for
Lifted Mazda Navajo applications or rigs operated at increased driveshaft angles that accelerate centering ball wear
What you get
Forged or billet centering ball with a grease fitting added to the socket cup, allowing periodic re-lubrication to extend service life significantly

Double cardan cv ball kits brands we stock for your Mazda Navajo

MOOG
1 option · from $62.95

Replacing a Double Cardan CV ball kit on a Mazda Navajo

Advanced⏱ 2–3 hoursSnap ring pliers (internal and external)Ball-peen hammer and brass punchBench vise with soft jawsTorque wrenchCV joint grease and shop rags

Mark the driveshaft-to-yoke orientation before removal, then drop the shaft and disassemble the Double Cardan joint by removing the snap rings and pressing or driving out the centering ball socket and spider caps. Install the new centering ball and socket with fresh CV grease, reassemble the spider sets, and reinstall in the original orientation. Torque all fasteners to the manufacturer's specification listed in the Mazda Navajo service manual, and verify smooth rotation through the full steering sweep before driving.

Frequently asked questions

How much does it cost to replace Double Cardan CV ball kits on a Mazda Navajo?
Parts start at $62.95 for a Mazda Navajo Double Cardan CV ball kit at AutoBuffy. Add shop labor — typically one to two hours at local shop rates — if you are not doing it yourself. A complete rebuild kit costs more upfront but avoids a second teardown shortly after if other internal components are also worn.
Can I replace just the centering ball, or do I have to replace the entire driveshaft on a Mazda Navajo?
In most cases you can rebuild the existing Double Cardan joint using a kit. The centering ball and socket are serviceable components designed to be replaced without discarding the driveshaft. Only replace the full shaft if the yoke ears, tube, or splines are cracked, severely corroded, or out of balance and unable to be corrected.
How long does a Double Cardan CV ball kit last on a Mazda Navajo?
Service life varies considerably based on operating angle, lubrication condition, and use. On a stock-height Mazda Navajo used primarily on pavement, a quality kit can last many years. Lifted vehicles or those used off-road at steep angles experience accelerated wear and may need the centering ball inspected or replaced on a shorter interval.
Is a Double Cardan CV ball kit the same as a u-joint kit for a Mazda Navajo?
No — they are related but different components within the same joint assembly. A u-joint kit replaces the cross-and-bearing spider sets. The CV ball kit replaces the centering ball and socket that phases those two u-joints together. Both can wear independently, and a complete rebuild kit for the Mazda Navajo includes both sets of components.
Do I need to balance the driveshaft after replacing the CV ball kit on a Mazda Navajo?
Not typically, provided you mark the driveshaft orientation before disassembly and reassemble it in the same position. The centering ball replacement does not alter the rotational balance of the shaft. However, if vibration persists after installation, have the shaft checked on a balancer — pre-existing imbalance may have been masked by the worn joint.
What grease should I use when installing a Double Cardan CV ball kit on a Mazda Navajo?
Use a high-quality moly-fortified CV joint grease or the grease packet included with the kit. Standard chassis grease or wheel bearing grease is not adequate — it lacks the film strength needed for the high-pressure sliding contact between the centering ball and socket. Never leave the socket dry; insufficient lubrication is the leading cause of premature centering ball failure.

Shop double cardan cv ball kits by year for the Mazda Navajo

19921991

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